Monday, October 24, 2011

Beckett Oil Burner Trouble - Review

!: Beckett Oil Burner Trouble - Review

Beckett Oil Burners are a very dependable oil burner. Like anything mechanical, they will have failures from time to time. Basic check number 1, does the burner have power supplied to it? Check this with a volt meter. I have seen breakers or fuses that look like they are okay. When checked with a meter they are found to be tripped or bad. I cannot tell you how many times I have been called out to fix an oil furnace, only to have to turn a breaker back on or replace a fuse. Power surges, lightning, or low voltage can often cause this type of thing.

Once the power is verified you can then begin to check that the controls are functioning properly. First, find the red button on the gray box and push it. I could tell you to reset the Protectorelay, but many of you would not have a clue what that is, so the red button on the gray box will do for now. Does the motor start when you do this? If not, then check the power to the motor. This is best done by taking the gray box off and checking the power at the wires going to the motor. Always remember to use care with the hot wires and to shut off the power before disconnecting any wires. If there is power to the motor, check the reset button on the motor. It is a tiny red button on the side usually about halfway around the back of the motor at the worst possible spot to get to. If the motor hums, but does not run then try to turn the blower under the transformer. The transformer is the black box on the top beside the gray box. If the blower will not turn, then take the two screws out that hold the pump and remove the pump. Does the motor start now?

Here are the options then for what we know so far. With the pump removed does the motor run? If so, then the oil pump probably is bad and will not turn. Replace the pump and everything should work. If the motor still just hums, then replace the motor. Of course if there is power to the motor and the reset is not tripped then the motor is bad and needs to be replaced. That should take care of the motor issues. If none of that is the cause of the problem then we need to dig deeper.

The transformer is another problem that can be very common with these oil burners. With the motor running, carefully rock the transformer back on it's hinges and look for sparks in the compartment. The sparks should look like little lightning bolts flying around in there. If the sparks are very weak or yellow in color, then replace the transformer. If there are no sparks and there is confirmed power going to the transformer. The transformer is also bad and needs to be replaced.

Oil pumps rarely go bad and if they do, they are hard to figure out. Another problem with changing the oil pump out, is that the proper equipment is needed to tune up the oil burner after the new pump is installed.

The more common problem that is oil related would be a clogged oil filter. I probably should have addressed that sooner. It is very common for the filter to get plugged by dirt or water. Replacing the oil filter is fairly easy to do and should be done at least once a year. A very dirty load of oil can plug up an oil filter very quickly. A new oil filter is very handy to have available at all times.

The oil nozzle also can be a problem area. This nozzle sprays the oil into the combustion chamber at a very high pressure. The oil is broken down to a fine mist to make it burn more effectively and efficiently. Because of the very fine hole that the oil must go through, even very small pieces of dirt can cause major problems. The oil nozzle assembly is under the transformer and can be removed by unhooking the oil line from the pump. Taking the lock nut off, then sliding the nozzle assembly back and up out through the hole.

Two wrenches should always be used to remove the nozzle. The nozzle should always be replaced using one that is exactly the same flow, angle, and spray pattern as the removed nozzle. Even if it is replaced with the exact same nozzle, the oil burner should have a tune up as soon as possible after replacement. All nozzles are not created totally equal and even very subtle difference can affect the performance of the oil burner.

This is in no way a complete problem guide for oil burners. It will give you some basic things to look at if your oil burner stops working and you need to try to make it run for now. A professional tune up with a combustion analyzer is always recommended for any oi fired appliance at least once yearly. After any replacements or adjustments of any kind a new analysis needs to be completed. An oil burner that is not properly tuned will waste oil and cause many problems with soot build up, that will in turn cause more problems.With oil burners it never pays to try and cut corners. This will almost always come back to you many times over with more problems.

This was intended to be a very basic emergency guide to help get your oil burner running if the problem was a basic one. Oil burners are delicate burning machines that need lots of tender loving care to give them a long life. Make sure that you have a professional tune up your oil burner at least once a year to get the most out of your oil. There are other issues that could come up that I could not address here. As I said oil burners are quite complicated and there are many combination's of problems that can happen.


Beckett Oil Burner Trouble - Review

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Saturday, October 22, 2011

Beckett Oil Burner Problems - What to Do If You Run Out of Fuel Oil

!: Beckett Oil Burner Problems - What to Do If You Run Out of Fuel Oil

Running out of heating oil is not all that uncommon. There are many things that can go wrong causing you to run out. When this happens do not panic, you can get your oil burner up and running rather quickly if you know what to do

You forgot to get more heating oil for your furnace and now you have run it out of oil. The first thing you need is a container that will hold at least five gallons of liquid. A container approved for flammable liquids is always the best. I really would not want you to use that camping water jug. It will ruin it for any future water use.

Now locate the closest place that sells either regular diesel, off road diesel, or kerosene. Any of these will work to get you going. Never use any type of gas in your oil burner! You will need at least five gallons to get the level of the liquid in the tank over the intake pipe so that you can prime the pump. Once you get the fuel into the tank you should wait for at least ten minutes to let the fuel settle back down before you try to light the burner. Dumping the fuel into the tank with very little liquid in there will stir up all the sludge in the bottom of the tank and if you try to suck it into the burner while the sludge is suspended you will just create more problems.

Now that you have the fuel in the tank you can begin to try to start the burner. If your are fortunate enough to have a TigerLoop installed in your fuel line then just pushing the reset button will purge the air and with a couple of clicks of the button you will be heating again. If you do not have a TigerLoop the burner pump has a two pipe system the pump will usually purge the air eventually but it may take quite a few resets to get it going. If you have a single pipe system, then look for my article on bleeding your pump.

Running your oil burner out of oil happens and you can remedy the problem if you know what to do. Usually this will happen on the coldest night of the year or on a holiday weekend when a service call will cost you your firstborn to get you warm again. Now you can at least get warm till you can get the tank filled at a reasonable cost.


Beckett Oil Burner Problems - What to Do If You Run Out of Fuel Oil

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Wednesday, October 19, 2011

How to Choose a Fountain Pump

!: How to Choose a Fountain Pump

When replacing a fountain pump or choosing a new one, first there are some key terms to keep in mind:

"Head": This is the maximum vertical lift of the pump. For example, a 6' head means the pump is rated to pump water up to 6 feet high. Note, however, that at 6 feet the pump would be providing very little water, with gallons per hour around zero. So if you need to pump, say, 200 gph at 72", you will probably need about a 300-600 gallon per hour pump to do the job. See a "pump curve" for the amount of water pumped to various heights.Major pump manufacturers include pump curves on their boxes, brochures, or other literature. You should take a good look.

"GPH": Gallons per hour, usually rated at different heights

"GPM": Gallons per minute, usually rated at different heights

"Pump Curve": The amount of water volume "curved" according to various heights. A 500 gallon per hour pump, for instance, might pump 500 gallons per hour at 0" lift, 350 gallons per hour at 24" of lift, and so forth. When buying a pump for the first time or when seeking a replacement pump, it is essential that you know how many gallons per hour you want to pump and at what heighth (head).

Water Volume: The total volume that you will be pumping is controlled by a few factors. One factor is the size of the pump, as covered above. But you also must consider how wide your tubing will be. Tubing is measured in two ways: inside diameter (i.d.) and outside diameter (o.d.). Very skinny i.d. tubing will greatly reduce water flow. Many customers are shocked when they find that, after hooking up their 500 gallon per hour pump to ½" inside diameter tubing, they are only getting what they consider a trickle. Well, about the most they will get is 200 gallons per hour or so under the very best conditions. They have restricted the flow too much by choosing skinny tubing. When purchasing a pump, find out what size of tubing is supposed to go with it. Another problem is running the tubing too far. Long lengths of tubing create resistance. If your pump calls for ½" i.d. tubing, for instance, but you are running the tubing twenty feet from the pump, it is a good idea to use ¾" tubing instead so as not to cut down too much on flow.

How much water do I need? What size of pump?

This question is answered in part by whether you want a "trickle" or a roar. When you buy a fountain, you will usually find a recommended flow. For waterfalls, use this as a rule of thumb: for every inch of stream width or waterfall "sheet," you will need to deliver 100 gallons per hour at the height you're pumping. So if you are building a 12" wide waterfall that is three feet tall, you need to buy a pump that will be pumping 1200 gallons per hour at three feet of height.

For ponds, whenever possible, it is a good idea to recirculate the water once an hour, more often if possible. Thus, if your pond is 500 gallons, try to buy a pump that will recirculate water at a rate of 500 gallons per hour. For really large ponds, this is not necessary and is far too expensive.

For a nice waterfall effect, we usually advise about 4000 gallons per hour or more at the top of the waterfall. This creates enough volume for a wide, crashing spill. Adjust stones to soften the splash if desired.

When Is an External Pump Appropriate?

"In-line" pumps provide the "most bang for the buck" in two ways. For one, the purchase price is quite reasonable for the high volume of water being pumped. But even more importantly, these pumps dramatically outperform typical submersible pumps, cutting electrical costs two to three times. Since electrical costs for a large pond can easily run from thirty to one hundred dollars a month, choosing the most energy-efficient pump is tremendously important.

However, if you need a lot of "head," that is, if you are pumping to a height of more than say, seven or eight feet, or if you must pull the water (not "push", for in-line pumps push water fine but don't pull well) a long distance from the pond to a skimmer located far away, then these pumps probably won't work for you.

How About Battery-Operated Fountain Pumps?

We receive many, many calls about battery-operated pumps. While there are companies who manufacture pumps that can operate on "A" and "AA" batteries, we have not found a battery-operated pump that lasts or that is reasonably priced. For those customers who need battery fountains for wedding centerpieces (a common request), we suggest finding the one you want and buying as many as possible at a store like Wal-Mart. You get the whole fountain for as good of a price as we could get you these specialized pumps all by themselves!

Where is the Pump Made?

Pumps, like anything else, are made all over the world, and we suggest you buy pumps from someone who will stand by a guarantee and who has testing programs before marketing their pumps. It used to be that Asian pumps were quite bad but this is changing. What matters most is how well the pumps have been engineered and the materials used in the production. Italy for quite a while has been the major manufacturer of fountain pumps (think of how long Italians have had fountains), but Germany, Korea, Taiwan, and China are making pumps as well. Most American fountain pump companies (for example, Cal Pumps and Beckett) have their pumps manufactured overseas. As long as American engineering is used and the plans are followed, this should not be a problem.

Should my Pump Have a 2-wire plug or a 3-wire plug?

Outdoor pumps should always use a grounded, 3-wire plug. Indoor fountains sometimes have 2-wire and sometimes 3-wire plugs. For people wanting a really thin cord, 2-wire pumps provide the more aesthetic experience. Some retail stores require 3-wire pumps even for indoor fountains (though, ironically, they might not for aquarium pumps), and these thicker cords can be hidden by plants, stones, or other decorations. All pumps must be connected to a GFI outlet for safety.

Why do pumps burn out so often?

95% of the time the customer has let the pumps get hot by running them dry. Most fountain pumps are water-cooled and once the fountain is dry they burn up. Usually there is nothing you can do about this other than to buy a new pump. Also, however, pumps are supposed to be cleaned every so often by opening up the impeller case on the fountain pump. Follow the manufacturer's directions.


How to Choose a Fountain Pump

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